ThermaFoil bubble roll, insulated box liner, and foil pouches alongside Cold Ice gel packs.
Cold Ice ThermaFoil insulated shipping pouch containing refrigerant gel packs and perishable groceries.
Cold Ice ThermaFoil insulated bubble box liner inside a shipping box with Perishable warning labels.
Roll of ThermaFoil reflective bubble insulation for temperature controlled shipping
A close-up view of stacked gray textured thermal insulation material for cold chain packaging.

POUCHES, LINERS, ROLLS & PALLET COVERS

Flexible Foil Pouches, Rolls, Box Liners, and Pallet Covers

  • Reflective Foil Barrier: Deflects radiant heat during transit.

  • Air Bubble Insulation: Slows conductive heat transfer without adding heavy packaging weight.

  • Moisture Control: Advanced layering inhibits condensation and moisture sweating.

  • Space-Saving Storage: Ships and stores completely flat to optimize warehouse space.

  • Durable Construction: Resists cracking, crumbling, and flaking inside the packout.

 

Foil Pouches
Ready-to-use, one-piece insulated envelopes designed for rapid fulfillment. Simply slide your compact payload inside with a companion gel refrigerant, seal, and place it into your shipping box. Excellent for small-batch pharmaceutical mailings, diagnostic samples, and specialty confections.

Foil Box Liners
Pre-cut liners engineered to fit securely inside any size corrugated box. They transform regular shipping containers into lightweight thermal shippers on demand, allowing you to scale insulation thickness without switching to rigid EPS foam coolers.

Foil Flat Rolls
Offers maximum versatility for irregular payload shapes or high-volume warehouse operations. Easily cut to size to wrap individual pallets, line specialized freight crates, or configure custom box inserts on the fly.

Pallet Covers

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  • Pharmaceuticals & Diagnostics: Small-batch clinical mailings, temperature-sensitive lab samples, and test kits.
  • Perishables & Confections: Specialty chocolates, gourmet foods, cosmetics, and artisanal ingredients.

For optimized thermal performance, pair ThermaFoil materials with Cold Ice Gel Refrigerant Packs or EverCold Gel Refrigerant Packs.

Foil Bubble Pouches
Item Number Dimensions (in.) Units Per Case Case Weight (lbs.)
FBP-1214-2R 12 x 14 with 2 in. lip 50 8
FBP-1622R 16 x 22, no lip 50 8
Foil Bubble Rolls
Item Number Dimensions per Roll Sq. Ft. per Roll Case Weight (lbs.)
FB-ROLL30 30 in. x 300 ft. 750 29lbs
FB-ROLL48 48 in. x 300 ft. 1,200 45lbs
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Frequently Asked Questions

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What are foil bubble pouches?

Bubble pouches, rolls, and liners are used to provide lightweight thermal protection for short-duration shipments. They protect temperature-sensitive payloads from radiant heat transfer and minor physical impacts during transit without adding the dimensional weight of a rigid container.

How do foil bubble pouches work?

ThermaFoil utilizes a dual-action insulation system. The exterior reflective foil barrier deflects up to 97% of radiant heat, while the internal layer of air-filled bubble cells slows down conductive heat transfer. Together, these layers maintain stable interior temperatures and prevent moisture condensation from sweating into the packout.

When should I choose ThermaFoil® instead of an EPS or EverTemp® Urethane container?

Choose ThermaFoil® for short-duration shipping windows (typically under 24–48 hours) where minimizing shipping weight and storage space is critical. For high-value, highly regulated payloads, or extended transit windows that require strict temperature containment, rigid EPS Foam Boxes or high-performance EverTemp® Urethane Containers are recommended.

Can ThermaFoil® bubble pouches and liners be reused?

Yes, ThermaFoil® products are designed for durability and can be reused multiple times if they remain free of punctures or deep tears. To maintain optimal thermal performance, ensure the reflective foil exterior is clean and wipe down the interior air-bubble layer to remove any residual condensation before rebuilding your packout.

Guaranteed Temperature Integrity for Every Mile.

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